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In the field of mechanical manufacturing and assembly, rivets are a common fastener used to professionally connect two or more parts. According to the degree of standardization, rivets can be divided into two categories: standard rivets and non-standard rivets. The size, shape and material of standard rivets are uniformly specified, while non-standard rivets are customized according to specific needs. The following will introduce the characteristics and applications of non-standard rivets from multiple aspects.
What are non-standard rivets?
Non-standard rivets are also called special rivets. They refer to rivets that do not meet national standards or industry general standards. Their size, material, structure and other parameters are designed and manufactured according to the specific needs of customers. Due to the different connection requirements of different industries and equipment, standard rivets may not meet the requirements of certain special scenarios, so non-standard rivets came into being.
What are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
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Kobbersvampehovednitter
Kobbersvampehovednitter er mekaniske komponenter, der bruges til at fastgøre to eller flere materialer. De har typisk et svampeformet hoved og en solid eller halvhul stang i den anden ende. Under installationen bliver den anden ende hamret eller slået med en specialiseret nittemaskine, hvilket får den til at udvide sig og danne det andet hoved, som derefter klikker på plads. Nuote Metals er specialist i hovednitter af kobbersvampe. Vi tilbyder et omfattende udvalg af nittespecifikationer og bruger over 40 nittemaskiner i forskellige størrelser for at imødekomme kundernes behov.
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Kobber fladhovednitter
Nuote Metals, der ligger i Dongguan, Kina, er en professionel nitterproducent. Vores nitter er af høj kvalitet og garanteret levering, hvilket giver dem et godt omdømme blandt indenlandske og internationale kunder. Vores flade kobbernitter er lavet af kobber af høj kvalitet, der giver en glat, delikat overflade og en stabil, fast følelse. Deres flade design øger ikke kun kontaktarealet, men spreder også effektivt trykket, hvilket sikrer en mere stabil forbindelse.
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Kobber forsænkede hovednitter
Kobbernitter med forsænket hoved produceret af Nuote Metals i Kina er almindelige metalfastgørelseselementer, der primært bruges i maskinfremstilling, elektronisk udstyr, møbelmontage og andre industrielle områder. Som et traditionelt metalmateriale har kobber fremragende elektrisk og termisk ledningsevne og korrosionsbestandighed, hvilket gør det populært i specifikke applikationer. Forsænkede hovednitter er fastgørelseselementer, der er fremstillet ved kold- eller varmsmedningsprocesser. Deres enkle struktur kræver værktøjer til nitning for at skabe en specialiseret forbindelse.
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Nitter med rund hoved af messing
Nuote Metals har specialiseret sig i produktion og salg af rundnitter af messing. Vi er beliggende i Dongguan, Kina, en by med en stærk industriel udvikling. Vores semi-bulgy hovednitter af kobber består af et skaft og en hætte lavet af messinglegering. Det semi-bulgy hoveddesign giver ensartet trykfordeling, hvilket forhindrer beskadigelse af ledoverfladen. De er kendetegnet ved deres kombinerede elektriske ledningsevne og korrosionsbestandighed, enkle konstruktion, nemme installation, høje pålidelighed og lange levetid.
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Messing nitter
Nuote Metals producerer messingnitter i Kina, messingnitter er primært lavet af en kobber- og zinklegering, et materiale, der giver en række fordele. Messing' fremragende korrosionsbestandighed gør det muligt for den at modstå langtidsbrug i fugtige omgivelser uden at ruste, hvilket gør den velegnet til udendørs brug eller i forhold med høj luftfugtighed. Messing besidder også styrke og hårdhed, hvilket gør det muligt at modstå mekanisk belastning, samtidig med at den bevarer god sejhed og modstår brud. Messing har også fremragende elektrisk og termisk ledningsevne, hvilket gør den velegnet til brug i elektronisk og termisk udstyr. Messing' glatte overflade giver mulighed for nem galvanisering eller polering, hvilket forbedrer dens æstetik. Disse egenskaber gør messingnitter til et foretrukket valg på tværs af mange industrier.
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Panhovednitter af messing
Nuote Metals har specialiseret sig i produktionen af nitter til panserhoveder af messing. Vores nitter er lavet af H65-messing, som har et højt messingindhold, er blødt og let at formes og er mindre tilbøjeligt til at revne under nitningsprocessen. Nitter i messing består af et hoved og et skaft, hvor skaftet er hult i cirka halvdelen af sin længde. Under installationen indsættes nitten i et forboret hul. Ved hjælp af en specialiseret nittemaskine og stempel udvider enden af skaftet sig og danner hovedet på den anden side, hvilket skaber en klemforbindelse. Denne proces er afhængig af plastisk deformation af metallet, hvilket eliminerer behovet for svejsning eller klæbemidler, hvilket gør det enkelt og effektivt.
Læs mereSend forespørgselWhat are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Manufacturing process of special rivets
The manufacturing of non-standard rivets involves multiple links, mainly including:
1.Material selection: Select suitable metal or alloy materials according to the use environment. 2. 2.Cold heading or hot heading: Use pressure processing to form the basic shape of the rivet into the metal blank.
3.Turning or milling: Fine-process the details such as the head and stem of the rivet to ensure dimensional accuracy.
4.Surface treatment: Such as galvanizing, nickel plating, anodizing, etc. to improve corrosion resistance or aesthetics.
Advantages and limitations of special rivets
(1) Advantages: They can meet special needs, improve assembly efficiency and connection reliability, and are suitable for complex or high-demand application scenarios.
(2) Limitations: Since they are customized products, the production cost is high, the delivery cycle is relatively long, and customers are required to provide detailed technical parameters.
How to choose suitable special rivets?
(1) Clarify the needs: Determine the key parameters such as the rivet's operating environment, stress conditions, and corrosion resistance requirements.
(2) Material matching: Select the appropriate material based on actual needs to avoid over-design that leads to increased costs.
(3) Communicate with suppliers: Provide detailed technical drawings or samples to ensure that the non-standard rivets produced meet expectations.
What are the main applications of special rivets?
(1) Aerospace: Aircraft, rockets and other equipment have extremely high requirements for the weight, strength and high-temperature resistance of fasteners. Non-standard rivets can be optimized according to specific needs.
(2) Automobile manufacturing: Certain special models or high-performance vehicles may require non-standard rivets to meet the needs of lightweight or high-strength connections.
(3) Electronic equipment: Precision instruments or small electronic equipment may require micro non-standard rivets to ensure the stability and compactness of the connection.
(4) Construction industry: Some special-structured buildings or decoration projects may use non-standard rivets to meet specific installation requirements.
Market status of special rivets
With the advancement of industrial technology, more and more industries have begun to use non-standard rivets to optimize product design. At present, non-standard rivet manufacturers are mainly concentrated in the Yangtze River Delta and Pearl River Delta regions in China, and can provide a variety of customized services. Due to the high unit price of non-standard rivets, its market size is relatively small, but the demand in the high-end manufacturing field continues to grow.
Future development trends
(1) Lightweight design: With the improvement of energy-saving and environmental protection requirements, non-standard rivets made of lightweight materials will be more popular.
(2) Intelligent production: Automated equipment and digital management will further improve the production efficiency and quality stability of non-standard rivets.
(3) Wider application: Emerging industries such as new energy and robotics may drive the growth of demand for non-standard rivets.
In summary, special rivets are highly customized fasteners that can meet special needs that standard rivets cannot meet. Although its production cost is relatively high, it plays an irreplaceable role in industries such as aerospace, automobiles, and electronics. In the future, with the advancement of manufacturing technology, the application scope of non-standard rivets is expected to further expand.
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