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In the field of mechanical manufacturing and assembly, rivets are a common fastener used to professionally connect two or more parts. According to the degree of standardization, rivets can be divided into two categories: standard rivets and non-standard rivets. The size, shape and material of standard rivets are uniformly specified, while non-standard rivets are customized according to specific needs. The following will introduce the characteristics and applications of non-standard rivets from multiple aspects.
What are non-standard rivets?
Non-standard rivets are also called special rivets. They refer to rivets that do not meet national standards or industry general standards. Their size, material, structure and other parameters are designed and manufactured according to the specific needs of customers. Due to the different connection requirements of different industries and equipment, standard rivets may not meet the requirements of certain special scenarios, so non-standard rivets came into being.
What are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
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Jernnitter
Jernnitter, også kendt somnitter i kulstofstål, er en type befæstelse, der typisk er lavet af kulstofstål med overfladebehandlinger såsom galvanisering. De tilbyder en trækstyrke på 400-500 MPa og er velegnede til applikationer såsom elektrisk udstyr. For at imødekomme forskellige nitningsapplikationer fremstilles jernnitter typisk som semi-hule eller solide nitter. Jernnitter er en grundlæggende, men afgørende mekanisk komponent, der er meget udbredt på grund af deres styrke, overkommelige priser og brugervenlighed.
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Jern Pan Head Nitter
Nitter med jernpladehoved med deres lette, korrosionsbestandige og æstetisk tiltalende egenskaber er blevet alsidige all-roundere inden for industriel fremstilling. Uanset om det er i vægtkritiske applikationer eller i hverdagen, tilbyder nitter med jernpladehoved enestående ydeevne og pålidelighed. Velkommen til Nuote Metals i Dongguan, Kina, en specialist i disse nitter. Vi tilbyder produkter af høj kvalitet med garanteret levering. Vi fremstiller også andet hardwaretilbehør, såsom øjer, bearbejdede dele og stemplede dele.
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Jernsvampehovednitter
Nuote Metals er en professionel nitteproducent beliggende i Dongguan, Kina. Vores jernnitter til svampehoved, som navnet antyder, har et svampeformet hoved med enten en semi-hul eller solid kerne. Hovedet er typisk større, hvilket giver en god bæreflade. Denne struktur giver mulighed for deformation under installation, enten gennem ekstrudering eller specialiseret værktøj, for sikkert at forbinde to eller flere materialer. Fremstillet af jern, er de typisk galvaniseret eller behandlet med andre overfladebehandlinger for korrosionsbestandighed.
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Jern fladhovednitter
Som en almindelig mekanisk forbindelse indtager jernnitter med fladt hoved en vigtig position i flere industrielle områder på grund af deres designegenskaber og en bred vifte af anvendelser. Strukturelt er nittehovedet fladt, skiveformet, og kroppen er cylindrisk. Slutningen er specielt bearbejdet til at danne en forstyrret struktur. Efter installation får tryk eller slag kroppen til at udvide sig, hvilket danner et mekanisk indgreb med hulvæggen for at opnå en stramningseffekt. Sammenlignet med nitter med runde hoveder eller forsænkede hovednitter har det flade hoveddesign betydelige fordele i kraftfordeling og kontaktareal. For eksempel, når det udsættes for forskydningskraft, kan dets skiveformede hoved sprede belastningen til et større område, hvilket effektivt reducerer trykket pr. arealenhed.
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Jern forsænkede hovednitter
Hovedet på en nitte med forsænket jern er formet som en keglestub, med keglen typisk vinklet i 90° eller 120° i forhold til nittens akse. Denne form gør det muligt for nittens hoved at sidde i plan med overfladen af den tilsluttede komponent efter installationen, hvilket resulterer i et glat udseende. Dette er særligt velegnet til applikationer, hvor overfladens planhed er kritisk. Kom til Nuote Metals for at tilpasse din ønskede nitte med forsænket hoved i jern. Vores ingeniører, med over 10 års erfaring, er dybt fortrolige med produktion af forskellige nittetyper.
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Halvrørsnitter
En halvt rørformet nitte er et metalfastgørelseselement, der er solidt i den ene ende og delvist hult i den anden, normalt lavet af materialer som aluminiumslegering, kobber eller stål. Den hule del optager ca. en tredjedel til halvdelen af nittelegemets længde. Dette design gør det muligt for nitten at opnå en fastgørelseseffekt gennem ekstruderingsdeformation under installationen. Sammenlignet medsolide nitter, halvrørsnitter er kendetegnet ved let vægt, nem installation og bred anvendelighed; sammenlignet med helhule nitter giver de højere styrke og stabilitet. Halvrørsnitter kræver ikke komplekst udstyr under installationen og kan normalt suppleres med manuelt eller pneumatisk værktøj. Derfor er de begunstigede på mange områder. Nuote Metals har specialiseret sig i produktion af halvrørsnitter med et komplet udvalg af forme og byder velkommen til tilpasning.
Læs mereSend forespørgselWhat are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Manufacturing process of special rivets
The manufacturing of non-standard rivets involves multiple links, mainly including:
1.Material selection: Select suitable metal or alloy materials according to the use environment. 2. 2.Cold heading or hot heading: Use pressure processing to form the basic shape of the rivet into the metal blank.
3.Turning or milling: Fine-process the details such as the head and stem of the rivet to ensure dimensional accuracy.
4.Surface treatment: Such as galvanizing, nickel plating, anodizing, etc. to improve corrosion resistance or aesthetics.
Advantages and limitations of special rivets
(1) Advantages: They can meet special needs, improve assembly efficiency and connection reliability, and are suitable for complex or high-demand application scenarios.
(2) Limitations: Since they are customized products, the production cost is high, the delivery cycle is relatively long, and customers are required to provide detailed technical parameters.
How to choose suitable special rivets?
(1) Clarify the needs: Determine the key parameters such as the rivet's operating environment, stress conditions, and corrosion resistance requirements.
(2) Material matching: Select the appropriate material based on actual needs to avoid over-design that leads to increased costs.
(3) Communicate with suppliers: Provide detailed technical drawings or samples to ensure that the non-standard rivets produced meet expectations.
What are the main applications of special rivets?
(1) Aerospace: Aircraft, rockets and other equipment have extremely high requirements for the weight, strength and high-temperature resistance of fasteners. Non-standard rivets can be optimized according to specific needs.
(2) Automobile manufacturing: Certain special models or high-performance vehicles may require non-standard rivets to meet the needs of lightweight or high-strength connections.
(3) Electronic equipment: Precision instruments or small electronic equipment may require micro non-standard rivets to ensure the stability and compactness of the connection.
(4) Construction industry: Some special-structured buildings or decoration projects may use non-standard rivets to meet specific installation requirements.
Market status of special rivets
With the advancement of industrial technology, more and more industries have begun to use non-standard rivets to optimize product design. At present, non-standard rivet manufacturers are mainly concentrated in the Yangtze River Delta and Pearl River Delta regions in China, and can provide a variety of customized services. Due to the high unit price of non-standard rivets, its market size is relatively small, but the demand in the high-end manufacturing field continues to grow.
Future development trends
(1) Lightweight design: With the improvement of energy-saving and environmental protection requirements, non-standard rivets made of lightweight materials will be more popular.
(2) Intelligent production: Automated equipment and digital management will further improve the production efficiency and quality stability of non-standard rivets.
(3) Wider application: Emerging industries such as new energy and robotics may drive the growth of demand for non-standard rivets.
In summary, special rivets are highly customized fasteners that can meet special needs that standard rivets cannot meet. Although its production cost is relatively high, it plays an irreplaceable role in industries such as aerospace, automobiles, and electronics. In the future, with the advancement of manufacturing technology, the application scope of non-standard rivets is expected to further expand.
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