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In the field of mechanical manufacturing and assembly, rivets are a common fastener used to professionally connect two or more parts. According to the degree of standardization, rivets can be divided into two categories: standard rivets and non-standard rivets. The size, shape and material of standard rivets are uniformly specified, while non-standard rivets are customized according to specific needs. The following will introduce the characteristics and applications of non-standard rivets from multiple aspects.
What are non-standard rivets?
Non-standard rivets are also called special rivets. They refer to rivets that do not meet national standards or industry general standards. Their size, material, structure and other parameters are designed and manufactured according to the specific needs of customers. Due to the different connection requirements of different industries and equipment, standard rivets may not meet the requirements of certain special scenarios, so non-standard rivets came into being.
What are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Nuote Metals er beliggende i Dongguan, Kina, vi er specialiseret i produktion af en række forskellige nitter, bl.a.solide nitter, halvrørsnitter, ogfulde rørnitter. Halvhule nitter er et almindeligt industrielt fastgørelseselement, der har en hul kernestruktur med et halvlukket hoved og skaft. Dette design giver dem mulighed for at kombinere letvægt og høj styrke, hvilket gør dem meget udbredte i applikationer, der kræver effektiv nitning. Sammenlignet med solide nitter reducerer halvhule nitter vægten ved at bruge mindre materiale, mens de udnytter plastisk deformation under nitningen for at opnå en sikker forbindelse, hvilket gør dem særligt velegnede til vægtfølsomme applikationer.
Læs mereSend forespørgselNuote Metals er specialiseret i fremstilling af nitter, der producerer en række forskellige materialer såsom rustfrit stål, messing, aluminium, kulstofstål og kobber. Nitter er en almindelig fastgørelsesanordning, der bruges i forskellige strukturer og samlinger i både industriel fremstilling og hverdagsliv. Fladhovednitter er det foretrukne produkt for mange industrier på grund af deres unikke ydeevne og tilpasningsevne.
Læs mereSend forespørgselForsænkede nitter er et almindeligt mekanisk fastgørelseselement, der primært bruges til fastgørelsesapplikationer, der kræver høj styrke og en glat overflade. Deres design med forsænket hoved giver dem mulighed for at sidde i plan med arbejdsemnets overflade efter installationen, hvilket eliminerer fremspring, der kan påvirke udseendet eller funktionen. Forsænkede massive nitter er på den anden side konstrueret af et enkelt solidt stykke materiale, uden nogen hule sektioner. De bruges typisk til at forbinde emner professionelt ved at hamre eller nitte. Der er også en halvrørsnitte med forsænket hoved med en hul sektion for enden for lettere nitning og mindre arbejdskrævende end solide nitter.
Læs mereSend forespørgselKobbernitter med rund hoved er en type fastgørelse, der er meget udbredt i industriel fremstilling, møbelfremstilling og andre områder. Kobber, også kendt som iltfrit kobber, er en kobberlegering med høj renhed karakteriseret ved fremragende elektrisk og termisk ledningsevne samt god korrosionsbestandighed og duktilitet. Disse egenskaber sikrer, at kobbernitter med rund hoved opretholder en stabil ydeevne i forskellige miljøer, hvilket forlænger deres levetid. Desuden har kobber visse antibakterielle egenskaber, som kan reducere risikoen for bakterievækst i produkter, der hyppigt kommer i kontakt med menneskekroppen.
Læs mereSend forespørgselNuote Metals er en professionel nitteproducent beliggende i Dongguan, Kina. De kobbernitter vi fremstillede er lavet af C1100 kobber. Kobbernitter er en almindeligt anvendt fastgørelsesanordning. Kobber har fremragende termisk ledningsevne, hvilket gør dem meget udbredt i elektriske og varmeafledningsapplikationer. Desuden tilbyder kobbernitter fremragende bearbejdelighed og plasticitet, hvilket gør det muligt at fremstille dem i en række forskellige former og størrelser.
Læs mereSend forespørgselKobbernitter med pandehoveder er af høj renhed og giver fremragende ledningsevne, hvilket gør dem velegnede til applikationer, der kræver høj ledningsevne. Nuote Metals har specialiseret sig i produktion af kobber nitter til pandehoveder. Vi bruger højkobberkvaliteter, såsom C1100, men vi kan også fremstille specialkvaliteter. Vores kobbernitter gennemgår en speciel overfladebehandling for at modstå oxidation og modstå en 48-timers saltspraytest.
Læs mereSend forespørgselWhat are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Manufacturing process of special rivets
The manufacturing of non-standard rivets involves multiple links, mainly including:
1.Material selection: Select suitable metal or alloy materials according to the use environment. 2. 2.Cold heading or hot heading: Use pressure processing to form the basic shape of the rivet into the metal blank.
3.Turning or milling: Fine-process the details such as the head and stem of the rivet to ensure dimensional accuracy.
4.Surface treatment: Such as galvanizing, nickel plating, anodizing, etc. to improve corrosion resistance or aesthetics.
Advantages and limitations of special rivets
(1) Advantages: They can meet special needs, improve assembly efficiency and connection reliability, and are suitable for complex or high-demand application scenarios.
(2) Limitations: Since they are customized products, the production cost is high, the delivery cycle is relatively long, and customers are required to provide detailed technical parameters.
How to choose suitable special rivets?
(1) Clarify the needs: Determine the key parameters such as the rivet's operating environment, stress conditions, and corrosion resistance requirements.
(2) Material matching: Select the appropriate material based on actual needs to avoid over-design that leads to increased costs.
(3) Communicate with suppliers: Provide detailed technical drawings or samples to ensure that the non-standard rivets produced meet expectations.
What are the main applications of special rivets?
(1) Aerospace: Aircraft, rockets and other equipment have extremely high requirements for the weight, strength and high-temperature resistance of fasteners. Non-standard rivets can be optimized according to specific needs.
(2) Automobile manufacturing: Certain special models or high-performance vehicles may require non-standard rivets to meet the needs of lightweight or high-strength connections.
(3) Electronic equipment: Precision instruments or small electronic equipment may require micro non-standard rivets to ensure the stability and compactness of the connection.
(4) Construction industry: Some special-structured buildings or decoration projects may use non-standard rivets to meet specific installation requirements.
Market status of special rivets
With the advancement of industrial technology, more and more industries have begun to use non-standard rivets to optimize product design. At present, non-standard rivet manufacturers are mainly concentrated in the Yangtze River Delta and Pearl River Delta regions in China, and can provide a variety of customized services. Due to the high unit price of non-standard rivets, its market size is relatively small, but the demand in the high-end manufacturing field continues to grow.
Future development trends
(1) Lightweight design: With the improvement of energy-saving and environmental protection requirements, non-standard rivets made of lightweight materials will be more popular.
(2) Intelligent production: Automated equipment and digital management will further improve the production efficiency and quality stability of non-standard rivets.
(3) Wider application: Emerging industries such as new energy and robotics may drive the growth of demand for non-standard rivets.
In summary, special rivets are highly customized fasteners that can meet special needs that standard rivets cannot meet. Although its production cost is relatively high, it plays an irreplaceable role in industries such as aerospace, automobiles, and electronics. In the future, with the advancement of manufacturing technology, the application scope of non-standard rivets is expected to further expand.